iMG 1510 X5 | 5 Axis Simultaneous Milling Machine

SKU
28xxxx SDU 8300
Delivery Time
Upon request
  • innovative steel/granite sandwich construction
  • state-of-the-art control technology based on Heidenhain
  • automatic tool changer with tool measurement / control
  • optionally with highly dynamic linear motors or ball screw drives
  • 4th / 5th axis as fork head version or swivel unit on machine bed
  • RTCP, TLC, axis kinematics and clamping position compensation
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iMG 1510 X5 - CNC Milling Machine

5 Axis Simultaneous Milling Machine for Wet and Dry Machining

The metal/granite sandwich construction for the moving axes such as gantry and crosshead can be driven by linear motors. It forms, in conjunction with high-precision linear guides, the
base of the solid steel/granite machine construction. The advantages of natural stone granite in conjunction with high-strength light metal provide maximum rigidity while saving weight.

This is the only way to achieve the desired dynamics and high feed rates. High-frequency spindles with 1.5 KW, 2.0 KW or 4.0 KW and 40000 or 50000 rpm with HSK25 mounting are used as milling spindles.
The 10-position tool changer installed outside the working area automatically moves from the protective housing to the milling spindle. With the 4th/5th axis as a fork head design and the integrated high-precision gear drive modules, largely all positions of a complex workpiece can be reached with the milling tool.

The machine is rounded off with new state-of-the-art CNC control functions and an easy-to-use user interface. These allow 5-axis simultaneous machining via RTCP (Rotation Tool Center Point) function. The control and operating components from Heidenhain include a touchscreen monitor and a convenient hand control. Different workpiece clamping systems can be applied to the universal granite table via steel threaded bushings in a 150x150 mm grid, or a T-slot plate can be used.

Features

  • Metal/granite sandwich construction
  • Rotary swivel cable head (4th And 5th axis)
  • High dynamic linear motors in X and Y - axes
  • 18-fold tool changer expandable to 36 tools
  • Heidenhain® TNC640 high-end control
  • Tool measurement by toolsetter or laser
  • 3D edge finder
  • Handwheel
  • Modern control panel

Options

  • Water cooling
  • Heidenhain LMT TT160 / optional laser measurement
  • 3D probe
  • Handwheel
  • Minimum quantity cooling
  • Tool holders

Application areas

For a wide range of applications, we offer different workpiece clamping systems that can be mounted on the universal granite table via steel threaded bushings in a grid of 150x150 mm. alternatively, a T-slot plate can also be used.
The machine is also equipped with state-of-the-art CNC control functions and has a user-friendly interface that enables 5-axis simultaneous machining via RTCP - function (Rotation Tool Center Point). Heidenhain control and operating components include a touchscreen monitor and a convenient handheld control.

Popular materials:

  • Precious metals for jewelry manufacturing
  • Stainless steel
  • hardened steel
  • Graphite
  • ceramics
  • Plastics such as PMMA/composite
  • Copper
  • Steel
  • Titanium
  • Special materials

Areas of operation

  • Medical technology

  • Fine mechanics
  • Micromachining
  • Molding and prototyping
  • Dental technology
  • Jewelry industry


The 18-position tool changer, which is installed outside the work¬ing area, automatically moves from its protective housing to the milling spindle.


With the 4th/5th axis in the form of a clevis and the built-in super accurate gear drive modules, you can pretty much reach all positions of a complicated workpiece with your milling tool.
For the milling spindles, we use high-frequency spindles with 1.5 KW, 2.0 KW or 4.0 KW and 40000 or 50000 rpm with HSK25 mounting.

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  iMG1010X5 iMG1510X5 iMG2010X5 iMG2015X5
Travel ranges X/Y/Z/A/C [mm]* 1000/1000/350 1500/1000/350 2000/1000/350 2000/1500/350
Rotating/swivel clevis A/C ±115°/±250°
Travel speeds X/Y/Z 8m/min. Spindle drive, 30m/min. linear motors
Z-diffuser 450 mm
Drive motors AC servo motors with precision ball screws or linear motors
Milling spindles High frequency spindle up to 6 kW / 45,000 rpm
Resolution measuring system 0.001 mm
Dimensions WxDxH [mm] 2300 x 1950 x 2000 2800 x 1950 x 2200 3300 x 1950 x 2200 2800 x 2450 x 2200
Control Heidenhain®
Software Heidenhain®
Operation Heidenhain® operating unit with touchscreen, operating buttons, keyboard and handwheel
Item number on request 282015 SDU 8300 on request on request
*without installed components on the axes.