Series iMG 1010 for micromachining

Small CNC Machine

The iMG 1010 offers a compact solution for machining workpieces up to 100x100x100 mm. The machine enables a wide range of materials such as aluminum, CoCr or titanium to be machined precisely. The arrangement of the axes enables almost all positions on the workpiece to be reached without the need for reloading. The special mounting of the Y-axis is to be emphasized, which guarantees high stability as well as enormous vibration damping due to its installation position. The selection of workpiece clamping devices and holders in combination with the zero-point clamping system makes the machine a versatile machining center. The design allows wet/dry machining without time-consuming changeover. The basic design allows the machine to be extended by an optional handling system, which can enter the machine room from the right, left or from above. This allows workpieces to be changed automatically.

The zero-point clamping system serves as an interface and ensures the exact and repeatable positioning of the workpiece. By means of software interfaces, the system can be integrated into network-controlled automated manufacturing processes. The maintenance-friendly design and the durable direct spindle drives save service costs and time and offer a reliable machining system. During development, care was taken to ensure that all elements are easily accessible and yet protected from external influences to guarantee a long service life. A wide range of optional extensions are available for the system. For example, a practical base frame is available for storing tools, material or the extraction system.

Precision parts for:

medical technology
Precision Mechanics
Micromachining
Mould and prototype construction
Dental Technology
Jewelry Industry

Features

5-axis operation as standard
15-fold tool changer
low vibration
high accuracy through precision guides
large operating panel with 24" touch operation

Fields of application

The machine can be used flexibly for a wide variety of materials.
Metals and plastics can be processed wet and dry without changeover.
The zero-point clamping system facilitates the handling of the workpieces.

POPULAR MATERIALS:

Steel
Titanium
CoCr
Aluminum / light metals

Options

Machine base
automatic placement system
various clamping devices
3D measuring probes

Downloads

Kataloge und Flyer

ACCESSORIES iMG1010

(Size: 367.2 KB)

Technical Data

Travel ranges X/Y/Z [mm]*	110 (215 including tool changer) x 110 x 110
Turn-swivel unit A/B	A = endless B = 130° (-30° + 100°)
Workpiece dimensions [mm]	Ø 100 x L 100
Dimensions WxDxH [mm]	730 x 815 x 1045
Drive motors	AC-Servo 200 Watt with absolute encoders
Drive elements X/Y/Z	16 mm ball screw backlash-free
Tool changer	15-fold tool changer with length measuring probe
Milling spindles	1 kW 60,000 rpm.
compressed air supply	6-8 bar
Coolant tank	5 liters
Operation	Touchscreen Display
Weight [Kg]	approx. 310
Software	WIN 10 / CNC Workbench / remoteNC
Connected loads	110V/ 240V 16A
Repeatability	0,01
Absolute accuracy	0,02
Item No.	283004 0001

*without mounted components on the axles.

VIDEOS

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CNC edge finder

The CNC edge finder for the iMG 1010 is a tool used in CNC machining to measure and locate the edges of a workpiece. The CNC edge finder can measure the position and size of workpiece edges and pass this information to the CNC control. Likewise, it can also detect deviations in the workpiece. If the edge finder's measurements detect deviations in the shape or size of the workpiece, the CNC control can use this information to automatically correct the workpiece. Overall, a CNC edge finder is a useful tool that helps improve accuracy and efficiency in CNC machining.

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T-slot plate for the zero point clamping system of the iMG1010.

For a flexible and quick changeover of workpieces, the T-slot plate can be combined with a wide variety of tool clamping devices. With a diameter of 210 mm and 8 T-slots, this workpiece fixture offers ample clamping surface for workpieces of various dimensions. The T-slots allow a variety of positions which can be mounted using sliding blocks and cap screws. The aluminum anodized base body allows for both wet and dry machining. For quick and easy integration, the T-slot plate is equipped with the zero point clamping system.

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iMG1010 with 4-jaw chuck

The powerful clamping system guarantees precise alignment of workpieces with a wide variety of shapes. It is particularly useful when machining workpieces that are difficult to grip and where centered positioning is required. The rotary and drilling jaws make it easy to change the workpiece. The aluminum anodized base body allows for both wet and dry machining. For quick and easy integration, the four-jaw chuck is equipped with the zero clamping system.

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Overview iMG1010

The powerful powerhouse is small, but can also machine steel in addition to aluminum - reliably & vibration-free. The zero point clamping system serves as an interface and ensures exact and repeatable positioning of the workpiece. By means of software interfaces, the system can be integrated into network-controlled automated manufacturing processes. The maintenance-friendly design and the long-life direct spindle drives save service costs and time and offer a reliable machining system.

Accessories