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GRANITE, STEEL AND LINEAR MOTORS FOR TOP PROCESSING QUALITY!
The PREMIUM 5030 is a 3 to 5-axis HSC milling machine, that is specially designed for the requirements of highprecision processing of fine mechanical small parts, microprocessing and milling graphite/copper electrodes. In order to meet with this demand for accuracy, all essential points are integrated in the machine concept for reliable production.
The solid machine base, consisting of a natural hard rock granite portal with decoupled Y-axis, guarantees high stiffness and long-term stability. The individual granite elements are produced with an accuracy per DIN 876 / quality 00. The pioneering linear motor technology and the incremental measurement process guarantee maximum positioning accuracy with highly dynamic feed rates. Fastest control technologies (high-speed cutting) guarantee harmonic rail movements with maximum precision and simple user guidance.
Highlights of PREMIUM 5030
CONSTRUCTION
- Solid and stable machine construction on polished granite components
- Small installation space due to compact design
CONTROL
- HSC control technology with a set processing time of < 1 ms in real-time
ZERO POINT CLAMPING SYSTEM
- Zero point clamping system in the granite table for rapid change from 3 to 5 axes
SPINDLE
- High frequency spindle with up to 2 kW output and 50,000 rpm
MOTORS
- Low-maintenance linear motors in X, Y, Z
PRECISION
- High rail precision due to digital length measuring system
- High-load linear guides
Application examples
- Microprocessing
- Fine mechanical processing
- Electronic industry
- Watch industry/jewellery industry
- Automotive supplier industry
- Tool/mould construction
- Electrode manufacture
Popular materials
- Stainless steel
- Graphite
- Copper
- Steel
- Titanium
- Aluminium
- Brass
- Plastics
- Hardened steel
- Ceramic
- Special materials
Options
- 3D measuring switch for capturing the workpiece zero points or remeasuring workpieces
- Laser for contactless tool control
- High frequency spindles up to 100,000 rpm
- 4th/5th Axis as rotating/swivelling axis
- Minimum quantity cooling lubrication system
- Various controllers from Heidenhain®
- Professional CAD/CAM solutions
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- Dimensions (W x D x H) in mm
- PREMIUM 5030 (1500 x 1220 x 2000) PREMIUM 5030 graphite (1500 x 1220 x 2050)
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- Design
- Steel-granite construction
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- Travel ranges in mm
- 500 x 350 x 180
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- Table clamping area WxD in mm
- 450 x 350
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- Weight in kg
- approx. 1000
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- Speed range
- 20 m/min
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- Measuring system resolution in mm
- /
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- Repetition accuracy
- 0,003 [µm]
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- Absolute accuracy
- 0,01 [µm]
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- Drive motors
- Linear motors
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- Guides
- Long-term maintenance-free heavy-duty steel ball circulation profile rail guides
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- Drive elements (X/Y/Z)
- High frequency spindle: Up to 2 kW / 50,000 rpm(optionally up to 100,000 rpm)
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- Connection voltage
- 16-32A / 400 V
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- Control
- Heidenhain®
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- Operation
- Operating terminal with 19" TFT monitor, stainless steel keyboard and trackball mouse
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- Software
- Heidenhain® / isyCAM 2.8 (optional isyCAM 3.6)
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- Typical materials
- Aluminium, Brass, Ceramic, Copper, Graphite, Hardened steel, Plastics, Stainless steel, Titanium
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- Application examples
- Design model construction/mould , Electrical industry, Electrode manufacture, Fine mechanical processing, Watch industry
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